Solutions

GravoCoat 2Head

Double head coating, twice on the same side

A 200 metre per minute double head coater that lays two registered coats on the same side of the substrate, with eleven temperature zones for producing hot stamping foils and barrier films.

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Intro

It is a double head coating machine designed to lay two coats on the same side of the substrate in a single pass, through a precise, automated and highly controlled system. It integrates two coating heads for both full coating and register coating applications and high efficiency drying and curing tunnel, ensuring consistent quality from the first metre onward.

Developed by Narendra Gravure for sustainable packaging, the GravoCoat 2Head makes transfer film, coated paper and mono component barrier films cheaper than ever, as a reliable, repeatable and job specific solution today.
Advantages

Key features and benefits

01
Two heads
Two coats on the same side

Two coating stations lay a primer and a registered top coat, or a full coat twice, so layered coatings for hot stamping foils and barrier films go down in one pass.

02
Registered application
Coating placed exactly where it belongs

Advanced electronics and register control align both heads so the second coat lands on the first, cleanly, across the full web.

03
Eleven temperature zones
Fine control over difficult chemistries

Eleven distinct temperature zones in the drying and curing tunnel give precise, scratch free control for specialty films and coatings.

04
Built in house
Made and proven under one roof

Every GravoCoat 2Head is designed, fabricated, assembled and tested on our own VMC, CNC and grinding machines, so the people who built it support it.

One machine, two coating heads in line

GravoCoat 2Head integrates two coating heads, an eleven zone drying and curing tunnel and twin chilling rollers into a single controlled machine, working as a complete system to hold quality across the run.

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Technical documentation

GravoCoat 2Head ships with full technical documentation, from mechanical drawings to electrical schematics and operating manuals, supporting its installation, operation and long service life as a production machine on your flexible packaging line, wherever it runs.

Available documents

Technical specifications

Line speed
Up to 200 m/min
Web width
600mm to 1650 mm
Cylinder circumference
500 to 800 mm
Substrates
Polyester, paper, BOPP
Temperature zones
Eleven, independently controlled zones
Reel diameter
Unwind and rewind 1000 mm
Footprint
19800 × 6300 × 7200 mm

Complete GravoCoat 2Head build process

01
Specification and technical definition

The project begins with a detailed specification of the machine from Narendra Gravure’s technical office, in coordination with your production team. At this stage the configuration is matched to your substrates and structures, and the mechanical and electrical drawings for in house manufacturing are generated.

02
Manufacturing

The machine is produced through an in house process focused on precision and quality control. Our VMC, CNC and grinding machines ensure repeatability, reliability and a consistent result, reducing deviations compared with bought in assemblies.

03
Installation

Installation is simple and efficient: the machine is commissioned on your floor through an agile and uncertainty free start up, thanks to prior testing and the preparation of drawings and documentation, contributing to a cleaner and safer route into full production.

GravoCoat 2Head for your line

It can be integrated into lines developed by third parties. Based on your existing layout, or with support from our technical office, we adapt the machine to slot into your line, ready to install and run.

We analyse the technical fit and define the best way to integrate it, maintaining control over timelines, cost and finished quality.

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FAQs
How does GravoCoat 2Head coat twice in one pass?

Two coating heads on the same side apply a primer and a registered top coat, or a full coat twice, so layered coatings are built in a single pass instead of two runs.

What technologies are built into GravoCoat 2Head?

It uses register control and an eleven zone drying and curing tunnel, plus twin chilling rollers, SIEMENS electronics and main frames cut from solid 45 mm plate on our own CNC and VMC machines.

What can it produce?

Specialty films such as hot stamping foils, barrier films and coated paper for cups and plates, coated scratch free with precise, registered application.

Is GravoCoat 2Head supported after installation?

Yes. It is supported directly by Narendra Gravure after installation, with remote diagnostics, spare parts and the same in house team that designed and built the machine.

Tell us what you are trying to make. We will help you think through the line, the utilities and the floor — turnkey if you need it — and the machines come when you are ready, on your timeline, not ours.

Let us think through your plant together

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